Failure of a Kiln Burner at a Cement Plant

AGI Failure Of A Kiln Burner At A Cement Plant

The operation for Kiln 3 at a cement plant was stopped at 11.25pm due to red spot (brick failure). Investigation indicates that the air channel pipe was “missing”, which resulted in a distorted flame shape. This is because the primary function of the air channel pipe is said to shape the flame and swirl the air whilst introducing the coal dust, to enable efficient combustion.

Crane Failure Investigation

AGI Crane Failure Investigation

At approximately 0840 hours on Thursday, 1 August 2013, it was reported that hoist crane No ‘2’ had fallen after hoisting a set of screws. Further inspection conducted on the hoist crane revealed that one of the planetary wheel gears inside the gearbox had fractured. No casualty was reported at that time as the mill was not in production.

Collision Damage Classification

AGI Collision Damage Classification

Collision Damage Classification (CDC, per SAE MAR80 J224) is an excellent tool to provide a clear and concise description to the principal direction of force (PDoF) onto a motor vehicle during a vehicular accident investigation and reconstruction.

The standard was developed by the federal United States government to simplify the description of damage, where the direction of PDoF at point of impact (POI), vehicle deformation location, general type of collision, and damage scale are entailed and coded by numbers and letters.